High rulings/Stochastic problems: causes and fixes

12 High rulings/Stochastic problems in offset printing and finishing: symptoms, probable causes, step-by-step fixes and prevention.

High rulings/Stochastic · TPG-011

Dot gain soars at high screen rulings

The print comes out far darker than the proof; plugged midtones despite correct densities

High severity

High rulings/Stochastic · TPG-012

Highlight loss (the dot won't print)

Gradients start abruptly: the 2-3% disappears and a visible step appears

High severity

High rulings/Stochastic · TPG-013

Plugged shadows (loss of dark detail)

From 85% to 100% everything looks the same: shadow detail disappears

High severity

High rulings/Stochastic · TPG-016

Accelerated plate wear at high rulings

Highlight loss mid-run; the job starts well and degrades

High severity

High rulings/Stochastic · TPG-017

Critical ink-water balance in stochastic

Stochastic is unforgiving: small water variations produce visible color shifts

High severity

High rulings/Stochastic · TPG-018

The paper won't support the chosen ruling

Mottling, irregular dot and loss of detail even though press and plates are correct

High severity

High rulings/Stochastic · TPG-019

Blankets and rollers unsuited to fine screens

Dirty dot, fill-in between dots or irregular transfer only on high-ruling jobs

High severity

High rulings/Stochastic · TPG-020

Color proof that doesn't match the production ruling

The approved proof doesn't represent press output: different color and detail

High severity

High rulings/Stochastic · TPG-022

Registration insufficient for high rulings

Colors out of register that were tolerable at 150 lpi and ruin the job at 250 lpi

High severity

High rulings/Stochastic · TPG-014

Moiré with conventional high-ruling screens

Interference pattern visible in images, especially fabrics, fine textures and gradient backgrounds

Medium severity

High rulings/Stochastic · TPG-015

Grainy or 'sandy' look in stochastic

Skies, soft gradients and skin tones show visible grain, like noise

Medium severity

High rulings/Stochastic · TPG-021

Visible transition in hybrid screening

A line or texture change is visible where the system switches from FM to AM

Medium severity

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