Binding (hotmelt/PUR) problems: causes and fixes
8 Binding (hotmelt/PUR) problems in offset printing and finishing: symptoms, probable causes, step-by-step fixes and prevention.
Binding (hotmelt/PUR) · TPG-229
Pages pulling out (low pull test)
Loose pages when opening the book; pull test < 6 N/cm
Binding (hotmelt/PUR) · TPG-230
Spine cracking open (cold crack)
Spine snaps and pages release, especially in cold conditions
Binding (hotmelt/PUR) · TPG-231
Glue not wetting the spine (voids)
Spine zones without glue; locally loose pages
Binding (hotmelt/PUR) · TPG-235
Cover detaching from the block
Cover separating from the spine or side guards
Binding (hotmelt/PUR) · TPG-232
Glue squeeze-out
Glue visible at the cover joint or between pages
Binding (hotmelt/PUR) · TPG-233
PUR not curing / soft spine days later
Spine still soft or smelly after 48 h
Binding (hotmelt/PUR) · TPG-234
Spine waving
Wavy spine or book that won't close flat
Binding (hotmelt/PUR) · TPG-236
Saddle stitching crooked or off-center
Staples off the spine; misaligned signatures
Other categories
Blankets (7)Die-cutting/Cracking (12)Feeder/Delivery (9)Folder-gluer (18)Folding (12)Fountain solution (10)Gathering/Stitching/Gluing (10)Grippers/Sheet travel (8)Guillotine/Cutting (6)High rulings/Stochastic (12)Hot foil (7)Ink (material) (12)Inking calibration (6)Lamination (5)Metallized (9)Offset – Ink/Water (14)Offset – Mechanical/Paper (12)Paper/Board (10)Plates (CTP) (7)Polyboard/Corona (14)Prepress (10)Pressroom climate (5)Rollers (7)Stripping (8)Substrates GC/Bond/Coated (11)Three-knife trimmer (8)UV coating (7)Water-based coating (8)Wire/Spiral binding (7)