Incomplete cutting (won't release)
Medium severitySymptoms
Blanks don't separate from the skeleton; must be forced
Probable causes
- Worn knives
- uneven make-ready
- damaged cutting plate
- harder material than planned
The Print Guy · 2026-10-05
Other problems in this category
Die-cutting/Cracking · TPG-164
Burrs or fuzzy cutting
Rough edges, loose fibers along the cut
Die-cutting/Cracking · TPG-168
Embossing marking the front
The relief deforms or marks neighboring printed areas
Die-cutting/Cracking · TPG-170
Creasing matrix unglued or worn
Creases losing definition during the run; cracking appearing suddenly
Die-cutting/Cracking · TPG-171
Poor stripping of internal cutouts
Windows and holes staying attached to the blanks
Die-cutting/Cracking · TPG-172
Inconsistent kiss-cut on self-adhesives
Cut goes through the liner or doesn't cut the face stock
Die-cutting/Cracking · TPG-162
Crease cracking on board
Board or print cracks when folded along the crease line; broken fibers visible