Inline blanking failing
Medium severitySymptoms
Blanks won't separate at the third station or fall disorderly into the pile
Probable causes
- Blanking tool misaligned with the grid
- frame not holding the skeleton
- blanks rotating as they fall
- nicks still attached
The Print Guy · 2026-10-05
Other problems in this category
Stripping · TPG-178
Skeleton wrapping or jamming under the machine
Waste piling at extraction; stops to clear; fire risk in the area
Stripping · TPG-179
Slow manual stripping or blanks tearing
Team can't keep up; blanks torn or with lifted fibers when hand-separating
Stripping · TPG-180
Marks or folds on blanks from manual stripping
Marked boxes, bent corners or scratched surfaces after hand separation
Stripping · TPG-174
Skeleton breaking in automatic stripping
Skeleton chunks falling onto blanks or jamming the station; constant stops
Stripping · TPG-175
Stripping males and females misaligned
The tool hits the blank or misses the scrap; damaged blanks or scraps left behind
Stripping · TPG-176
Internal cutouts not falling (windows, holes)
Scraps riding on the blank to delivery or re-embedding when piling