Die-cutting and creasing polyboard
High severitySymptoms
Cuts with PE 'hairs' or strands; creases that don't break cleanly; PE stretching instead of cutting
Probable causes
- Polyethylene is ductile: it stretches before breaking (unlike fiber)
- dull knives pull it
- crease sized only for the fiber base
Create a free account to see the fix
Includes 5 steps and prevention
The step-by-step solution and prevention for this problem are in your account. A free account shows 1 full solution per day; paid plans are unlimited.
The Print Guy · 2026-10-05
Other problems in this category
Polyboard/Corona · TPG-119
Ink won't adhere on polyboard (PE)
Ink scratches off with a nail or lifts with tape; image 'floating' on the surface
Polyboard/Corona · TPG-120
Corona treatment decays over time
Stock that printed fine weeks ago now rejects ink; dynes lower than the supplier declared
Polyboard/Corona · TPG-122
Uneven corona treatment (bands or untreated zones)
Good adhesion in parts of the sheet, poor in others; visible bands with test ink
Polyboard/Corona · TPG-123
Slow or no ink drying on polyboard
Ink wet for hours or days; massive set-off; job can't be finished
Polyboard/Corona · TPG-124
Set-off and blocking in the pile with polyboard
Sheets stuck together; ink transferred to the PE face of the next sheet
Polyboard/Corona · TPG-127
Curl of single-side-coated polyboard
Sheets curling toward the PE side at the feeder or after printing; registration and feeding impossible